Conference highlights
Plant Visit to The World's Largest Calcined Clay Plant at CBI Ghana
INTERCEM Africa began with a visit to CBI Ghana's pioneering calcined clay facility, described at the event as the world's largest industrial-scale flash calciner. The facility represented an investment of more than $100 million by an independent family-owned company and demonstrated the commercial application of lower-carbon cement technology at industrial scale.
More than 120,000 tonnes of calcined clay had already been produced, enabling approximately 500,000 tonnes of LC3 cement. Delegates saw the facility's calcined clay processing and colour control systems, laboratory testing and quality assurance programmes, alongside the work being undertaken to optimise clinker substitution rates and produce multiple LC3 cement grades for the market.
The visit also demonstrated the work behind establishing a local calcined clay supply chain, including the analysis of thousands of clay samples and development of mining models. Greater use of locally sourced materials offered the potential to reduce clinker imports while lowering the carbon intensity of cement production in West Africa.